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LEXAN™ Coated Films | Quality Polycarbonate | POLYVANTIS

Coated Films

POLYVANTIS offers a premium selection of LEXAN™ coated films, combining the toughness of polycarbonate with advanced coating technology. These coated films provide enhanced resistance against scratches, chemicals, and UV exposure while maintaining the clarity and flexibility of thermoplastic film. 

From automotive interiors and medical devices to consumer electronics and industrial labeling, LEXAN™ coated plastic films deliver a reliable and long-lasting solution for high-performance applications requiring both protection and visual precision. 

What Makes Coated Films Unique

LEXAN™ coated films are engineered thermoplastic films with one or two sides treated with a hard coating or functional layer. This coating provides superior surface hardness and optical quality compared to uncoated polycarbonate films. 

The coating process enhances surface functionality while maintaining flexibility, enabling easy thermoforming, die-cutting, and printing. POLYVANTIS uses proprietary polycarbonate hard coating technologies to create surfaces that resist wear, glare, and impact without compromising transparency. 

Key Benefits of Coated Films

  • Superior abrasion and scratch resistance: for long-lastig surfaces
  • High optical clarity and consistent light transmission 
  • Excellent UV and weather resistance for outdoor applications 
  • Strong chemical resistance to cleaning agents and solvents 
  • Anti-fog and anti-glare options available for optical uses 
  • Exceptional impact strength of polycarbonate for durability 
  • Ease of processing for printing, cutting, and thermoforming 
  • Lightweight and unbreakable alternative to glass 

These hard coated films help OEMs reduce system costs, extend product life, and achieve premium surface performance in demanding environments. 

Applications of Coated Films

LEXAN™ coated films are trusted by engineers and designers across industries where both visual quality and durability are essential: 

Automotive and Mobility 

Used in interior trims, control panels, instrument cluster covers, and IMD/OMD faceplates. The films resist scratching, cleaning chemicals, and sunlight exposure, ensuring long-term clarity and aesthetics. 

Consumer Electronics 

Applied in smartphone and tablet screens, lenses, and keypads. Their high transparency and surface hardness prevent wear and distortion from repeated touch or use. 

Medical and Healthcare 

Ideal for anti-fog lenses, protective shields, and device displays. Their resistance to disinfectants and chemical cleaners ensures safe and long-lasting performance. 

Industrial and Commercial 

Used for durable labels, membrane switches, and overlays exposed to outdoor conditions or constant contact. 

Retail and Lighting 

Perfect for illuminated signage, freezer door films, and lighting diffusers thanks to excellent clarity and UV protection. 

For additional polycarbonate solutions, view our LEXAN film range. 

Coated Films for Digital Printing and Labels

For printing and labeling applications, LEXAN™ coated films are specifically engineered to prevent ink delamination and ensure superior adhesion of digital UV inks. A one-sided primer coating improves ink anchorage while maintaining optical clarity and dimensional stability across a wide range of thicknesses. 

These hard coated films are ideal for high-quality graphic overlays, labels, and signage, offering enhanced resistance to heat, humidity, and environmental stress. They support permanent and temporary pressure-sensitive adhesives, making them suitable for both long-term industrial labels and short-term promotional applications

Related LEXAN™ Film Solutions:

POLYVANTIS also offers the following LEXAN™ films to meet different application requirements and performance needs: 

  • Anti-Fog Film: designed to prevent condensation and maintain optical clarity 
  • Touchscreen Film: combining high transparency with touch sensitivity and strength 
  • Electrical Film: delivering insulation performance for electronic applications 

Each film type is part of the broader LEXAN™ film portfolio, offering tailored solutions for specific industry requirements. 

Sustainable and Certified Film Solutions

All POLYVANTIS LEXAN™ coated films are RoHS and REACH compliant and designed for long service life. By extending the durability of finished products, these materials reduce waste and the environmental footprint associated with frequent replacements. 

Our innovation focus includes energy-efficient production processes and the use of sustainable polycarbonate materials for a cleaner, more responsible future. 

Why Choose POLYVANTIS

  • Global expertise in electrical and electronic film technologies 
  • Advanced LEXAN™ film & sheet materials for insulation and protection 
  • Flame retardant and halogen-free options for sustainable design 
  • High-performance films tailored for insulation and electronic applications 
  • Dedicated technical support and customization for OEMs and suppliers 

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FAQ RELATED TO LEXAN™ FILM & SHEET

In below, you can find the frequently asked questions related to LEXAN™ polycarbonate sheet & film. In case you need further information please use the ask us anything link.

What is a coated film? A coated film is a plastic film that has been treated with a protective or functional coating to enhance its surface properties, such as hardness, UV resistance, or chemical durability.
What are film coatings?

Film coatings are specialized layers applied to a substrate—often polycarbonate—to improve its performance, such as scratch resistance, anti-fog capability, or UV stability.

What are examples of film coated tablets? Film-coated tablets are pharmaceuticals with a polymer-based coating that protects the tablet and controls drug release. While unrelated to polycarbonate films, both use coating technology to enhance performance.
What is single coated film? Single coated film has one side treated with a hard or functional coating, leaving the opposite side uncoated for processing, printing, or adhesive bonding.

Technical Resources

Download product brochures, technical datasheets, and case studies to learn more about LEXAN™ Coated Films, available grades, and performance data.

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POTENTIAL APPLICATIONS

  • Flat membrane switch overlays for gas pumps and outdoor labels
  • Lenses for handheld devices and consumer electronics
  • Overlays and IMD faceplates for appliances and automotive interior applications
  • Anti-fog lenses for goggles, eyewear and freezer door films for supermarkets

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Order a sample

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