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Batteries & Other Electrical Components

Enabling Safer, More Efficient Battery Systems

As battery technologies continue to evolve toward higher energy density and compact designs, material performance becomes critical. LEXAN™ Flame Retardant Films are engineered to support next-generation EV batteries, energy storage systems, and solid-state batteries, delivering high electrical insulation, excellent CTI performance, and halogen-free flame retardancy. These properties make LEXAN™ Films ideal for applications such as cell‑to‑cell insulation, module covers, CCS (cell contact systems), busbar insulation, and intercell separators, where safety, durability, and reliability are essential.

 

Why LEXAN™ Films for ​Batteries & other electrical components​

LEXAN™ Film & Sheet products deliver a powerful combination of properties for batteries and other electrical components, enabling safer, more durable, and energy‑efficient solutions through a versatile, future‑ready material platform and offer:

 

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Halogen free, flame retardant material portfolio

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High electrical insulation & CTI performance

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Designed for high voltage, high temperature environments

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Global supply, Local impact, technical expertise, and application support

Applications

Applications for batteries and other electrical components:

  • EV Batteries

  • Energy Storage

  • Data Centers

  • Charging Stations

  • Solar Inverters

  • Other Electrical Components

ULTEM 1000B battery pack cells module
Battery Storage and sunset
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EV battery and station
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Designed for High‑Voltage and High‑Temperature Environments

Battery and power electronics components operate under demanding thermal and electrical conditions. LEXAN™ Film solutions offer excellent dimensional stability and dielectric strength, maintaining long‑term performance even at elevated temperatures. Their thin-gauge capability, combined with high flame-retardant ratings (UL-94 VTM-0 to V-0), allows designers to optimize space without compromising safety, making them well-suited for EV battery packs, stationary energy storage modules, and inverter systems.

Supporting Efficient Manufacturing and Design Flexibility

Beyond performance, LEXAN™ Films are designed to support efficient manufacturing processes. The materials provide excellent folding resistance and ease of die-cutting, stamping, and thermoforming, enabling complex component geometries while maintaining consistent quality. This combination of processability and robust insulation performance helps battery manufacturers streamline production and accelerate time-to-market.

Charging Station Solutions with LEXAN™ Film & Sheet

Protection and Durability for Charging Infrastructure

As charging infrastructure expands globally, materials must withstand outdoor exposure, repeated use, and electrical stress. LEXAN™ Films and LEXAN™ Sheet solutions, including weatherable and UV‑protected grades, are ideal for charging module insulation, internal wiring insulation, and charger housings. These materials offer high impact strength, flame retardancy, and long‑term durability, supporting safe and reliable operation in public and commercial charging environments.

Transparency, Aesthetics, and Functional Performance

For visible and interactive components of charging stations, such as display windows, charger body panels, charging gun covers, and connector protection, LEXAN™ Sheet and optical solutions deliver excellent transparency, scratch resistance, and chemical resistance. This helps maintain clarity and appearance over time, while also enabling design freedom for modern, user‑friendly charging systems.

Car charger inside
Electric Car with Solar Charging Station and Wind Power (002)

A Trusted Materials Partner for the Energy Transition

With a global manufacturing footprint and deep application expertise, LEXAN™ Film & Sheet solutions support the full value chain—from EV batteries and energy storage systems to charging stations and power electronics. By combining safety, performance, and processing advantages, LEXAN™ Film & Sheet materials help customers build more reliable, efficient, and future‑ready battery and charging technologies.

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